The effect of 3D printing tilt angle on the penetration of 3D-printed microneedle arrays

dc.contributor.authorRazzaghi, Mahmood
dc.contributor.authorAkbari, Mohsen
dc.date.accessioned2024-01-26T16:11:23Z
dc.date.available2024-01-26T16:11:23Z
dc.date.copyright2023en_US
dc.date.issued2023
dc.description.abstractMicroneedle arrays (MNAs) are emerging devices that are mainly used for drug delivery and diagnostic applications through the skin. Different methods have been used to fabricate MNAs. Recently developed fabrication methods based on 3D printing have many advantages compared to conventional fabrication methods, such as faster fabrication in one step and the ability to fabricate complex structures with precise control over their geometry, form, size, and mechanical and biological properties. Despite the several advantages that 3D printing offers for the fabrication of microneedles, their poor penetration capability into the skin should be improved. MNAs need a sharp needle tip to penetrate the skin barrier layer, the stratum corneum (SC). This article presents a method to improve the penetration of 3D-printed microneedle arrays by investigating the effect of the printing angle on the penetration force of MNAs. The penetration force needed to puncture the skin for MNAs fabricated using a commercial digital light processing (DLP) printer, with different printing tilt angles (0–60°), was measured in this study. The results showed that the minimum puncture force was achieved using a 45° printing tilt angle. Using this angle, the puncture force was reduced by 38% compared to MNAs printed with a tilting angle of 0°. We also identified that a tip angle of 120° resulted in the smallest penetration force needed to puncture the skin. The outcomes of the research show that the presented method can significantly improve the penetration capability of 3D-printed MNAs into the skin.en_US
dc.description.reviewstatusRevieweden_US
dc.description.scholarlevelFacultyen_US
dc.description.sponsorshipThis research was supported by the Natural Sciences and Engineering Research Council of Canada (NSERC), the Canadian Institutes for Health Research (CIHR), and the Canadian Foundation for Innovation (CFI).en_US
dc.identifier.citationRazzaghi, M., & Akbari, M. (2023). The effect of 3D printing tilt angle on the penetration of 3D-printed microneedle arrays. Micromachines, 14(6), 1157. https://doi.org/10.3390/mi14061157en_US
dc.identifier.urihttps://doi.org/10.3390/mi14061157
dc.identifier.urihttp://hdl.handle.net/1828/15899
dc.language.isoenen_US
dc.publisherMicromachinesen_US
dc.subjectmicroneedle
dc.subjectmicroneedle array
dc.subject3D printing
dc.subjectpenetration
dc.subjecttilting angle
dc.subjectLaboratory for Innovations in Micro Engineering (LiME)
dc.subject.departmentDepartment of Mechanical Engineering
dc.titleThe effect of 3D printing tilt angle on the penetration of 3D-printed microneedle arraysen_US
dc.typeArticleen_US

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